incubator-nuttx/drivers/motor/foc/foc_dev.c

928 lines
22 KiB
C

/****************************************************************************
* drivers/motor/foc/foc_dev.c
* Upper-half FOC controller logic
*
* Licensed to the Apache Software Foundation (ASF) under one or more
* contributor license agreements. See the NOTICE file distributed with
* this work for additional information regarding copyright ownership. The
* ASF licenses this file to you under the Apache License, Version 2.0 (the
* "License"); you may not use this file except in compliance with the
* License. You may obtain a copy of the License at
*
* http://www.apache.org/licenses/LICENSE-2.0
*
* Unless required by applicable law or agreed to in writing, software
* distributed under the License is distributed on an "AS IS" BASIS, WITHOUT
* WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied. See the
* License for the specific language governing permissions and limitations
* under the License.
*
****************************************************************************/
/****************************************************************************
* Included Files
****************************************************************************/
#include <nuttx/config.h>
#include <stdio.h>
#include <fcntl.h>
#include <debug.h>
#include <errno.h>
#include <assert.h>
#include <nuttx/motor/motor_ioctl.h>
#include <nuttx/motor/foc/foc_lower.h>
/****************************************************************************
* Pre-processor Definitions
****************************************************************************/
/****************************************************************************
* Private Function Prototypes
****************************************************************************/
static int foc_open(FAR struct file *filep);
static int foc_close(FAR struct file *filep);
static int foc_ioctl(FAR struct file *filep, int cmd, unsigned long arg);
static int foc_lower_ops_assert(FAR struct foc_lower_ops_s *ops);
static int foc_setup(FAR struct foc_dev_s *dev);
static int foc_shutdown(FAR struct foc_dev_s *dev);
static int foc_stop(FAR struct foc_dev_s *dev);
static int foc_start(FAR struct foc_dev_s *dev);
static int foc_cfg_set(FAR struct foc_dev_s *dev, FAR struct foc_cfg_s *cfg);
static int foc_state_get(FAR struct foc_dev_s *dev,
FAR struct foc_state_s *state);
static int foc_params_set(FAR struct foc_dev_s *dev,
FAR struct foc_params_s *params);
static int foc_fault_clear(FAR struct foc_dev_s *dev);
static int foc_info_get(FAR struct foc_dev_s *dev,
FAR struct foc_info_s *info);
static int foc_pwm_off(FAR struct foc_dev_s *dev, bool off);
static int foc_notifier(FAR struct foc_dev_s *dev,
FAR foc_current_t *current,
FAR foc_voltage_t *voltage);
/****************************************************************************
* Private Data
****************************************************************************/
/* File operations */
static const struct file_operations g_foc_fops =
{
foc_open, /* open */
foc_close, /* close */
NULL, /* read */
NULL, /* write */
NULL, /* seek */
foc_ioctl, /* ioctl */
};
/* FOC callbacks from the lower-half implementation to this driver */
static struct foc_callbacks_s g_foc_callbacks =
{
foc_notifier
};
/****************************************************************************
* Private Functions
****************************************************************************/
/****************************************************************************
* Name: foc_open
*
* Description:
* This function is called whenever the foc device is opened.
*
****************************************************************************/
static int foc_open(FAR struct file *filep)
{
FAR struct inode *inode = filep->f_inode;
FAR struct foc_dev_s *dev = inode->i_private;
uint8_t tmp = 0;
int ret = OK;
/* Non-blocking operations not supported */
if (filep->f_oflags & O_NONBLOCK)
{
ret = -EPERM;
goto errout;
}
/* If the port is the middle of closing, wait until the close is finished */
ret = nxmutex_lock(&dev->closelock);
if (ret >= 0)
{
/* Increment the count of references to the device. If this the first
* time that the driver has been opened for this device, then
* initialize the device.
*/
tmp = dev->ocount + 1;
if (tmp == 0)
{
/* More than 255 opens; uint8_t overflows to zero */
ret = -EMFILE;
}
else
{
/* Check if this is the first time that the driver has been opened
*/
if (tmp == 1)
{
ret = foc_setup(dev);
if (ret == OK)
{
/* Save the new open count on success */
dev->ocount = tmp;
}
}
else
{
/* Save the incremented open count */
dev->ocount = tmp;
}
}
nxmutex_unlock(&dev->closelock);
}
errout:
return ret;
}
/****************************************************************************
* Name: foc_close
*
* Description:
* This routine is called when the foc device is closed.
*
****************************************************************************/
static int foc_close(FAR struct file *filep)
{
FAR struct inode *inode = filep->f_inode;
FAR struct foc_dev_s *dev = inode->i_private;
int ret = 0;
ret = nxmutex_lock(&dev->closelock);
if (ret >= 0)
{
/* Decrement the references to the driver. If the reference count will
* decrement to 0, then uninitialize the driver.
*/
if (dev->ocount > 1)
{
dev->ocount--;
nxmutex_unlock(&dev->closelock);
}
else
{
/* There are no more references to the port */
dev->ocount = 0;
/* Shutdown the device */
ret = foc_shutdown(dev);
nxmutex_unlock(&dev->closelock);
}
}
return ret;
}
/****************************************************************************
* Name: foc_ioctl
*
* Description:
* Supported IOCTLs:
*
* MTRIOC_START: Start the FOC device,
* arg: none
*
* MTRIOC_STOP: Stop the FOC device,
* arg: none
*
* MTRIOC_GET_STATE: Get the FOC device state,
* arg: struct foc_state_s pointer
* This is a blocking operation that is used to
* synchronize the user space application with
* a FOC worker.
*
* MTRIOC_CLEAR_FAULT: Clear the FOC device fault state,
* arg: none
*
* MTRIOC_SET_PARAMS: Set the FOC device operation parameters,
* arg: struct foc_params_s pointer
*
* MTRIOC_SET_CONFIG: Set the FOC device configuration,
* arg: struct foc_cfg_s pointer
*
* MTRIOC_GET_INFO: Get the FOC device info,
* arg: struct foc_info_s pointer
*
* MTRIOC_PWM_OFF: Force all PWM switches to the off state.
* arg: bool pointer
*
****************************************************************************/
static int foc_ioctl(FAR struct file *filep, int cmd, unsigned long arg)
{
FAR struct inode *inode = filep->f_inode;
FAR struct foc_dev_s *dev = inode->i_private;
int ret = 0;
switch (cmd)
{
/* Start the FOC device */
case MTRIOC_START:
{
ret = foc_start(dev);
if (ret != OK)
{
mtrerr("MTRIOC_START failed %d\n", ret);
}
break;
}
/* Stop the FOC device */
case MTRIOC_STOP:
{
ret = foc_stop(dev);
if (ret != OK)
{
mtrerr("MTRIOC_STOP failed %d\n", ret);
}
break;
}
/* Get device state */
case MTRIOC_GET_STATE:
{
FAR struct foc_state_s *state = (FAR struct foc_state_s *)arg;
DEBUGASSERT(state != NULL);
ret = foc_state_get(dev, state);
if (ret != OK)
{
mtrerr("MTRIOC_GET_STATE failed %d\n", ret);
}
break;
}
/* Clear fault state */
case MTRIOC_CLEAR_FAULT:
{
DEBUGASSERT(arg == 0);
ret = foc_fault_clear(dev);
if (ret != OK)
{
mtrerr("MTRIOC_CLEAR_FAULT failed %d\n", ret);
}
break;
}
/* Set device parameters */
case MTRIOC_SET_PARAMS:
{
FAR struct foc_params_s *params = (FAR struct foc_params_s *)arg;
DEBUGASSERT(params != NULL);
ret = foc_params_set(dev, params);
if (ret != OK)
{
mtrerr("MTRIOC_SET_PARAMS failed %d\n", ret);
}
break;
}
/* Set the device configuration */
case MTRIOC_SET_CONFIG:
{
FAR struct foc_cfg_s *cfg = (FAR struct foc_cfg_s *)arg;
DEBUGASSERT(cfg != NULL);
ret = foc_cfg_set(dev, cfg);
if (ret != OK)
{
mtrerr("MTRIOC_SET_CONFIG failed %d\n", ret);
}
break;
}
/* Get the FOC device info */
case MTRIOC_GET_INFO:
{
FAR struct foc_info_s *info = (FAR struct foc_info_s *)arg;
DEBUGASSERT(info != NULL);
ret = foc_info_get(dev, info);
if (ret != OK)
{
mtrerr("MTRIOC_GET_INFO failed %d\n", ret);
}
break;
}
case MTRIOC_PWM_OFF:
{
FAR bool *off = (FAR bool *)arg;
DEBUGASSERT(off != NULL);
ret = foc_pwm_off(dev, *off);
if (ret != OK)
{
mtrerr("MTRIOC_PWM_OFF failed %d\n", ret);
}
break;
}
/* Not supported */
default:
{
mtrinfo("Forwarding unrecognized cmd: %d arg: %ld\n", cmd, arg);
/* Call lower-half logic */
ret = FOC_OPS_IOCTL(dev, cmd, arg);
break;
}
}
return ret;
}
/****************************************************************************
* Name: foc_lower_ops_assert
*
* Description:
* Assert the lower-half FOC operations
*
****************************************************************************/
static int foc_lower_ops_assert(FAR struct foc_lower_ops_s *ops)
{
DEBUGASSERT(ops->configure);
DEBUGASSERT(ops->setup);
DEBUGASSERT(ops->shutdown);
DEBUGASSERT(ops->start);
DEBUGASSERT(ops->pwm_off);
DEBUGASSERT(ops->info_get);
DEBUGASSERT(ops->ioctl);
DEBUGASSERT(ops->bind);
DEBUGASSERT(ops->fault_clear);
#ifdef CONFIG_MOTOR_FOC_TRACE
DEBUGASSERT(ops->trace);
#endif
UNUSED(ops);
return OK;
}
/****************************************************************************
* Name: foc_lower_bind
*
* Description:
* Bind the upper-half with the lower-half FOC logic
*
****************************************************************************/
static int foc_lower_bind(FAR struct foc_dev_s *dev)
{
DEBUGASSERT(dev);
DEBUGASSERT(g_foc_callbacks.notifier);
return FOC_OPS_BIND(dev, &g_foc_callbacks);
}
/****************************************************************************
* Name: foc_setup
*
* Description:
* Setup the FOC device
*
****************************************************************************/
static int foc_setup(FAR struct foc_dev_s *dev)
{
int ret = OK;
DEBUGASSERT(dev);
mtrinfo("FOC SETUP\n");
/* Reset device data */
memset(&dev->cfg, 0, sizeof(struct foc_cfg_s));
memset(&dev->state, 0, sizeof(struct foc_state_s));
/* Bind the upper-half with the lower-half FOC logic */
ret = foc_lower_bind(dev);
if (ret < 0)
{
mtrerr("foc_lower_bind failed %d\n", ret);
goto errout;
}
/* Call lower-half setup */
ret = FOC_OPS_SETUP(dev);
if (ret < 0)
{
mtrerr("FOC_OPS_SETUP failed %d\n", ret);
goto errout;
}
errout:
return ret;
}
/****************************************************************************
* Name: foc_shutdown
*
* Description:
* Shutdown the FOC device
*
****************************************************************************/
int foc_shutdown(FAR struct foc_dev_s *dev)
{
int ret = OK;
DEBUGASSERT(dev);
mtrinfo("FOC SHUTDOWN\n");
/* Call the lower-half shutdown */
ret = FOC_OPS_SHUTDOWN(dev);
return ret;
}
/****************************************************************************
* Name: foc_start
*
* Description:
* Start the FOC device
*
****************************************************************************/
static int foc_start(FAR struct foc_dev_s *dev)
{
int ret = OK;
DEBUGASSERT(dev);
mtrinfo("FOC START\n");
/* Reset the notifier semaphore */
ret = nxsem_reset(&dev->statesem, 0);
if (ret < 0)
{
mtrerr("nxsem_reset failed %d\n", ret);
goto errout;
}
if (!dev->state.pwm_off)
{
/* Make sure that PWM is enabled if pwm_off was not called before */
ret = foc_pwm_off(dev, false);
}
/* Start the FOC */
ret = FOC_OPS_START(dev, true);
if (ret < 0)
{
mtrerr("FOC_OPS_START failed %d !\n", ret);
goto errout;
}
errout:
return ret;
}
/****************************************************************************
* Name: foc_stop
*
* Description:
* Stop the FOC device
*
****************************************************************************/
static int foc_stop(FAR struct foc_dev_s *dev)
{
foc_duty_t d_zero[CONFIG_MOTOR_FOC_PHASES];
int ret = OK;
DEBUGASSERT(dev);
mtrinfo("FOC STOP\n");
/* Zero duty cycle */
memset(&d_zero, 0, CONFIG_MOTOR_FOC_PHASES * sizeof(foc_duty_t));
/* Make sure that PWM is disabled */
ret = foc_pwm_off(dev, true);
/* Reset duty cycle */
ret = FOC_OPS_DUTY(dev, d_zero);
if (ret < 0)
{
mtrerr("FOC_OPS_DUTY failed %d\n", ret);
}
/* Stop the FOC */
ret = FOC_OPS_START(dev, false);
if (ret < 0)
{
mtrerr("FOC_OPS_START failed %d\n", ret);
}
/* Reset device data */
memset(&dev->state, 0, sizeof(struct foc_state_s));
return ret;
}
/****************************************************************************
* Name: foc_cfg_set
*
* Description:
* Set the FOC device configuration
*
****************************************************************************/
static int foc_cfg_set(FAR struct foc_dev_s *dev, FAR struct foc_cfg_s *cfg)
{
int ret = OK;
DEBUGASSERT(dev);
DEBUGASSERT(cfg);
DEBUGASSERT(cfg->pwm_freq > 0);
DEBUGASSERT(cfg->notifier_freq > 0);
/* Copy common configuration */
memcpy(&dev->cfg, cfg, sizeof(struct foc_cfg_s));
mtrinfo("FOC PWM=%" PRIu32 " notifier=%" PRIu32 "\n",
dev->cfg.pwm_freq, dev->cfg.notifier_freq);
/* Call arch configuration */
ret = FOC_OPS_CONFIGURE(dev, &dev->cfg);
if (ret < 0)
{
mtrerr("FOC_OPS_CONFIGURE failed %d\n", ret);
goto errout;
}
errout:
return ret;
}
/****************************************************************************
* Name: foc_state_get
*
* Description:
* Get the FOC device state
*
****************************************************************************/
static int foc_state_get(FAR struct foc_dev_s *dev,
FAR struct foc_state_s *state)
{
int ret = OK;
DEBUGASSERT(dev);
DEBUGASSERT(state);
/* Signal trace */
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_STATE, true);
#endif
/* Wait for notification if blocking */
ret = nxsem_wait_uninterruptible(&dev->statesem);
if (ret < 0)
{
goto errout;
}
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_STATE, false);
#endif
/* Copy state */
memcpy(state, &dev->state, sizeof(struct foc_state_s));
errout:
return ret;
}
/****************************************************************************
* Name: foc_fault_clear
*
* Description:
* Clear the FOC device fault state
*
****************************************************************************/
static int foc_fault_clear(FAR struct foc_dev_s *dev)
{
int ret = OK;
/* Call lower-half logic */
ret = FOC_OPS_FAULT_CLEAR(dev);
if (ret < 0)
{
mtrerr("FOC_OPS_FAULT_CLEAR failed %d\n", ret);
goto errout;
}
/* Clear all faults */
dev->state.fault = FOC_FAULT_NONE;
errout:
return ret;
}
/****************************************************************************
* Name: foc_params_set
*
* Description:
* Set the FOC device parameters
*
****************************************************************************/
static int foc_params_set(FAR struct foc_dev_s *dev,
FAR struct foc_params_s *params)
{
int ret = OK;
DEBUGASSERT(dev);
DEBUGASSERT(params);
/* If PWM switches are turned off, the change of duty cycle has no
* effect.
*/
if (dev->state.pwm_off)
{
ret = -EPERM;
goto errout;
}
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_PARAMS, true);
#endif
/* Set new duty */
ret = FOC_OPS_DUTY(dev, params->duty);
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_PARAMS, false);
#endif
errout:
return ret;
}
/****************************************************************************
* Name: foc_info_get
*
* Description:
* Get the FOC device info
*
****************************************************************************/
static int foc_info_get(FAR struct foc_dev_s *dev,
FAR struct foc_info_s *info)
{
/* Call lower-half logic */
return FOC_OPS_INFOGET(dev, info);
}
/****************************************************************************
* Name: foc_info_get
*
* Description:
* Force all PWM swichtes to the off state
*
****************************************************************************/
static int foc_pwm_off(FAR struct foc_dev_s *dev, bool off)
{
DEBUGASSERT(dev);
/* Update device state */
dev->state.pwm_off = off;
return FOC_OPS_PWMOFF(dev, off);
}
/****************************************************************************
* Name: foc_notifier
*
* Description:
* Notify the user-space and provide the phase current samples
*
****************************************************************************/
static int foc_notifier(FAR struct foc_dev_s *dev,
FAR foc_current_t *current,
FAR foc_voltage_t *voltage)
{
int ret = OK;
int sval = 0;
DEBUGASSERT(dev != NULL);
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_NOTIFIER, true);
#endif
/* Copy currents */
memcpy(&dev->state.curr,
current,
sizeof(foc_current_t) * CONFIG_MOTOR_FOC_PHASES);
#ifdef CONFIG_MOTOR_FOC_BEMF_SENSE
/* Copy voltage */
memcpy(&dev->state.volt,
voltage,
sizeof(foc_voltage_t) * CONFIG_MOTOR_FOC_PHASES);
#else
/* If BEMF sampling is not enabled then voltage must be NULL */
DEBUGASSERT(voltage == NULL);
#endif
/* Check if the previous cycle was handled */
ret = nxsem_get_value(&dev->statesem, &sval);
if (ret != OK)
{
ret = -EINVAL;
}
else
{
if (sval < -dev->ocount)
{
/* This is a critical fault */
DEBUGPANIC();
/* Set timeout fault if not in debug mode */
dev->state.fault |= FOC_FAULT_TIMEOUT;
/* Reset semaphore */
nxsem_reset(&dev->statesem, 0);
}
else
{
/* Loop until all of the waiting threads have been restarted. */
while (sval < 0)
{
/* Post semaphore */
nxsem_post(&dev->statesem);
/* Increment the semaphore count (as was done by the
* above post).
*/
sval += 1;
}
}
}
#ifdef CONFIG_MOTOR_FOC_TRACE
FOC_OPS_TRACE(dev, FOC_TRACE_NOTIFIER, false);
#endif
return ret;
}
/****************************************************************************
* Public Functions
****************************************************************************/
/****************************************************************************
* Name: foc_register
*
* Description:
* Register the FOC character device as 'path'
*
* Input Parameters:
* path - The full path to the driver to register
* dev - An instance of the FOC device
*
****************************************************************************/
int foc_register(FAR const char *path, FAR struct foc_dev_s *dev)
{
int ret = OK;
DEBUGASSERT(path != NULL);
DEBUGASSERT(dev != NULL);
/* Lower-half must be initialized */
DEBUGASSERT(dev->lower);
DEBUGASSERT(dev->lower->ops);
DEBUGASSERT(dev->lower->data);
/* Reset counter */
dev->ocount = 0;
/* Assert the lower-half interface */
ret = foc_lower_ops_assert(dev->lower->ops);
if (ret < 0)
{
goto errout;
}
/* Initialize mutex & semaphores */
nxmutex_init(&dev->closelock);
nxsem_init(&dev->statesem, 0, 0);
/* Register the FOC character driver */
ret = register_driver(path, &g_foc_fops, 0666, dev);
if (ret < 0)
{
nxmutex_destroy(&dev->closelock);
nxsem_destroy(&dev->statesem);
goto errout;
}
errout:
return ret;
}